Configuration of Mini MPS Trainer
ㆍProduct Supply Process (Supply Section)
ㆍProduct Transfer Process (Conveyor Section)
ㆍInspection Process (Sensor Section)
ㆍStopper Process (Stopper Section)
ㆍProduct Sorting Process (Adsorption Transfer Section)
ㆍLoading Process (Loading Section)
ㆍControl Panel
PLC Control Trainer
ㆍPower Supply Section
ㆍCPU Section
ㆍInput Module Section
ㆍOutput Module Section
ㆍDigital Input Section
ㆍ7 Segment Display (Option)
Configuration of PC Based Control Part (Control Board Part)
ㆍUSB BUS generator
- USB generator
- Micro controller (Atmega128)
ㆍBUS Interface Unit
ㆍLED Control Board
ㆍSwitch Input Control Board
ㆍ8-channel Digital Input Terminal 24V DC
- TR control B/D
ㆍ8-channel Digital Output Terminal 24V DC
- TR control B/D
ㆍ7Segment Control Board
ㆍDC Motor Drive Board
ㆍStep Motor Drive Board
Mechanical Part
1. Table
1) Working Board
- 580(W) * 360(D) * 30(H) above
- Profile Guide Type, Moving Handle
- Aluminum Base
2. Product Supply Process
Supplying product to the conveyor process
Composing supply cylinder, supply block and magazine
1) Material Supply Cylinder * 1EA
- Tube Inside Diameter 10Φ, Stroke 45㎜
- Cylinder Sensor : Load Voltage DC24V, Load Current 5~40㎃
- Red Light-Emitting Diode, No Contact
- Attached Speed Controller for the flow control
- Using Hose : 4Φ
- Material supply guide : Cylinder Head Mounting Type 40*45*8㎜
2) Photo Sensor * 1EA
- Inspecting for the work
- Light Source : Red LED, Power Supply : DC12~24V
- Response Speed 1㎳ below, Output Type : NPN Open Collector
- Optical Fiber Type
3) Magazine * 1EA
- 58(W) * 50(H) * 52(D)㎜ above
4) Work : Plastic : 2EA, Aluminum : 3EA
3. Product Transfer Process (Conveyor Section)
Supplying product to the inspection process
Composing conveyor belt, driving motor and round belt pulley
1) 280(W) * 80(D) * 80(H)㎜ above
2) Belt : 600*50㎜ above
3) Profile : 30*60*225㎜(1EA) above
4) Profile : 40*20*80㎜(4EA) above
5) Conveyor Part
- Belt Type PVC Material
- DC Motor : DC 24V, 20RPM
- Ball Bearing : Inside Diameter 6Ф, Outside Diameter 17Ф (4EA) above
- Bracket : Motor Mounting Type (43*35*20㎜) above
- Driving Transmission : Round Belt Type Pulley (AL6061)
4. Inspection Process (Sensor Section)
Inspecting product by the sensors
1) Proximity Sensor * 1EA
- 18Φ, Detection Distance 8㎜ (Metal, Nonmetal Detection)
- DC12~24V
- Response Frequency : 200㎐
- Output : NPN Open Collector
- Mounting Type Bracket : L Type process
2) Capacitive Sensor * 1EA
- 18Φ, Detection Distance : 8㎜ (Material Detection)
- DC12~24V
- Response Frequency : 50㎐
- Output : NPN Open Collector
- Mounting Type Bracket : L Type process
5. Stopper Section
Fixing the product position for the transfer
1) Stopper Cylinder * 1EA
- Tube inside diameter 12Φ, Stroke 20㎜ above
- Cylinder Sensor : Load Voltage : DC24V
- Load Current : 5~40㎃
- Red light-emitting diode, No Contact
- Attached Speed Controller for the flow control
- Using Hose : 4Φ
- Rotation Prevention : Linear Bush Housing Unit
- Block Type Ф6 * 50㎜(1EA) above
- Material Detection Guide : Cylinder Mounting Type (L) 42*25*5T above
- Bracket : Cylinder Mounting Type (L) 25*70㎜ above
2) Photo Sensor * 1EA
- Detection for the materials on the stopper
- Light Source: Red LED, Power Supply : DC12~24V
- Response Speed : 1㎳ below
- Output : NPN Open Collector
- Optical Fiber Type
6. Product Sorting Process (Adsorption Transfer Section)
Sorting the product for the loading
Composing vacuum pad, X-axis and Z-axis cylinders
1) Horizontal Transfer Cylinder * 1EA
- Tube inside diameter 10Φ, Stroke 100㎜ above
- Cylinder Sensor : Load Voltage : DC24V, Load Current : 5~40㎃
- Red light-emitting diode, No Contact
- Attached Speed Controller for the flow control
- Using Hose : 4Φ
- Rotation Prevention : Linear Bush Housing Unit
- Block Type Ф6 * 130㎜ More (1EA) above
- Bracket : Cylinder Mounting Type (L) 32*65*4㎜ above
- Coupling Bolt : 5*10㎜(4EA) above
2) Vertical Transfer Cylinder * 1EA
- Tube inside diameter 6Φ, Stroke 15㎜ above
- Cylinder Sensors : Load Voltage : DC24V, Load Current : 5~40㎃
- Red light-emitting diode, No Contact
- Attached Speed Controller for the flow control
- Using Hose : 4Φ
- Bracket : Cylinder Mounting Type 25*65*10㎜ above
3) Vacuum Generator * 1EA
- Air-eject type of vacuum generator using the principle of venturi
- Motion control with the single solenoid
4) Pad and Holder * 1EA
- One Touch Fitting TYPE
- Level spring loaded for the shock easing
7. Loading Process (Loading Section)
Loading the product on the loading palette
Composing driving motor, TM screw and loading palette
1) DC Motor * 1EA
- DC 24V, 90RPM
- Sensor Detection HOLE: 4EA
- TM Screw : TMR10 / 2 Lead
- Ball Bearing : Inside diameter Ф6, Outside diameter 17Ф(2EA)
- Coupling : Ф16*24㎜
2) Micro Sensor * 5EA
- Subminiature, Contact Type
- Detection for the warehouse : 3 Contact
- Detection for the upper and lower limit : 2 Contact
3) Loading Box * 1EA
- Loading Pallet : More than 3EA
- Size : 70*55*14㎜ 2 above
8. Control Panel
Excellent compatibility with the original equipment for the studying
Providing the isolated jack with φ4 connection hole, one-touch type of power cable for the learning and testing
1) Input Contact : More than 22 Point
2) Output Contact : More than 6 Point
3) Power Input : More than 2 Point
4) Power Supply Configuration
- Power Switch, Embedded Electronic Protection, Devices for the Over-current
- One-Touch Type Connector : 5V, More than 10 Point
- One-Touch Type Connector : 24V, More than 5 Point
- One-Touch Type Connector : GND, More than 15 Point
- φ4 isolated jack : 24V, More than 3 Point
- φ4 isolated jack : GND More than 3 Point
9. Program Controller (Legitimate) : 1set (Option)
1) Operating System : Windows XP
2) Processor
- CPU : Core2 Duo E6550 2.33GHz
- TYPE : 64BIT, Dual Core
3) Hard Disk : 250GB (7200rpm)
4) Memory : 1,024MB DDR2 ( 512 X 2 )
5) Clock Speed : FSB 1333 MHz
6) Optical Disk (ODD) : RW-COMBO
7) Graphic : DVMT
8) Extension Slot Type : PCI X 2ea, PCI Express X 1EA
9) Sound : High Definition Audio
10) FDD : 3.5" installed
11) I/O Port
- Front Side : USB 2.0 X 2EA, IEEE1394
- Rear Side : SIO X 1EA, PIO X 1EA, PS/2 X 2EA,
USB 2.0 X 4EA, IEEE1394 X 1EA
12) More than 17 inch monitor
- Maximum Resolution : 1280×1024
- Dot Pitch : 0.264 mm
